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Carton Production & Laser Technology

LasX SmartFinish

STS – Sheet-To-Sheet Digital Laser Finishing

STS – Sheet-To-Sheet Digital Laser Finishing

This machine is ideal for precision through-cutting, kiss-cutting and perforating full sheet materials. Change ‘business as usual’ print finishing with SmartFinish STS laser processing system. This comprehensive system combines custom laser cutting, scoring, and perforating with instant job changeover technology that eliminates the need for costly mechanical dies and expensive set-up times. Create affordable ‘run of one’ samples or prototypes, or perform profitable short runs of ultra-complex processing of full sheet papers, paperboard, plastics and acrylics at remarkable productions speeds.

The SmartFinish STS features single or dual camera systems and patented material handling technology for precision cut-to-part registration and transfer of complete piece parts. The system can be integrated with most commercial and packaging printers to create a complete, inline digital workflow from start to finish. A variety of options are available to enhance functionality and optimise your initial equipment investment.

Key Features:

  • Continuous ‘on-the-fly’ laser processing.
  • Cut, score, perforate and etch materials in a single system.
  • Precise cut-to-print registration with single and dual camera vision systems.
  • Patented stainless steel vacuum conveyor precisely and automatically secures sheets through processing area.
  • Patented, 4th generation laser controller optimises performance.
  • Instant order change via job queuing or vision systems.
  • Intuitive LightGuide software interface streamlines job preparation.
  • Process sheets up to 508mm wide and infinite length.
  • Expandable second laser immediately or in the future.
  • Laser power ranges from 250W to 1000W.
  • Expected 20,000 operating hours before refurbishing.
  • Integrates into new or existing sheet production systems.

Options:

  • Roll-fed integration.
  • Additional laser for multiple processing and/or fast throughput.
  • Additional camera for automated SKU correction.
  • Automatic camera for easy change or print registration positions.
  • Custom conveyor output configurations per customer request.
  • Sheet chute or conveyor to remove waste material.
  • Reverse-side registration for processing opposite side of sheet.
  • Ripping engine prepares artwork for automated workflow.
  • Process sheets up to 610mm wide.

Downloads

Technical Data

  • Laser module: Sealed CO2

  • Laser power output: 250W/400W/1000W

  • Power range: 10% of the above

  • Processing area: 520mm

  • Laser life: Expected 20,000 operating hours before refurbishment

  • Number of modules: 1-2 (option to add a laser now or in the future)

  • Materials: Paper, paperboard, PET, acrylics

  • Material size: max width 508mm – infinite length

  • Machine dimensions: L 2600 x W 2070 x H 2037mm

  • Weight: 1220kgs

  • Power: 3 Phase 208-480V depending on laser output w.

  • Compressed air: 85L/min

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STP – Sheet-To-Part Digital Laser

STP – Sheet-To-Part Digital Laser Finishing with automated robotic part handling

This system combines the versatility and precision of laser finishing with the convenience and time savings of automated robotic part handling. The laser is tightly integrated high-speed robot, performs dynamic part handling based on saved job parameters and is controlled by LasX’s patented LightGuide software to remove processed parts from the scrap, then stack, sort, rotate and/or shingle them as instructed. This STP model can be easily added to new or existing digital printing systems to optimise your printing investment with a. completely digital workflow.

Key Features:

  • Continuous ‘on-the-fly’ laser processing.
  • Cut, score, perforate and etch materials in a single system.
  • Precise cut-to-print registration with single and dual camera vision systems.
  • Patented stainless steel vacuum conveyor precisely and automatically secures sheets through processing area.
  • Patented, 4th generation laser controller optimises performance.
  • Instant order change via job queuing or vision systems.
  • Intuitive LightGuide software interface streamlines job preparation.
  • Process sheets up to 508mm wide and infinite length.
  • Expandable second laser immediately or in the future.
  • Laser power ranges from 250W to 1000W.
  • Expected 20,000 operating hours before refurbishing.
  • Integrates into new or existing sheet production systems.
  • Integrated material handling robot separates scrap and processes finished parts

Options:

  • Roll-fed integration.
  • Additional laser for multiple processing and/or fast throughput.
  • Additional camera for automated SKU correction.
  • Automatic camera for easy change or print registration positions.
  • Custom conveyor output configurations per customer request.
  • Sheet chute or conveyor to remove waste material.
  • Reverse-side registration for processing opposite side of sheet.
  • Ripping engine prepares artwork for automated workflow.
  • Process sheets up to 610mm wide.
  • Robotic integration for automated material handling

Downloads

Technical Data

  • Laser module: Sealed CO2

  • Laser power output: 250W/400W/1000W

  • Power range: 10% of the above

  • Processing area: 520mm

  • Laser life: Expected 20,000 operating hours before refurbishment

  • Number of modules: 1-2 (option to add a laser now or in the future)

  • Materials: Paper, paperboard, PET, acrylics

  • Material size: max width 508mm – infinite length

  • Machine dimensions: L 2600 x W 2070 x H 2037mm

  • Weight: 1220kgs

  • Power: 3 Phase 208-480V depending on laser output w.

  • Compressed air: 85L/min

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CIM – Cartons-In-Minutes

CIM – Cartons-In-Minutes

Think outside the box. The innovative CartonsInMinutes process streamlines the finishing or cartons and related products with LasX’s SmartFinish system and an inline folder/gluer in a continuous digital workflow. Now, digitally printed materials can be converted to finished cartons in minutes versus traditional processes taking days or weeks to complete. Laser converting eliminates the need for costly mechanical dies and set-up time which means you deliver faster job turnaround times while eliminating WIP and finished-goods inventories. Roll-fed and Sheet-fed options.

No other manufacturer integrates all features:

  • Instant job changeover
  • Perfect registration
  • Inline folder/gluer
  • Robotic material handling incorporates specialised technologies such as material coating, variable printing and more.

Say no to:

  • Mechanical dies
  • Set up downtime
  • WIP inventories
  • Make-ready waste
  • Consumable costs

Downloads

Technical Data

  • Laser module: Sealed CO2

  • Laser power output: 400W/1000W

  • Power range: 10% of the above

  • Laser life: Expected 20,000 operating hours before refurbishment

  • Number of modules: 1-2 (option to add a laser now or in the future)

  • Materials: Paper, paperboard

  • Material size: 520 x 800mm (unlimited length based on carton size and shape)

  • Speed: 1 laser 400W – 1000 sheets/hr, 2 lasers 400W 2000 sheets/hr, 1 laser 1000W 2500 sheets/hr, 2 lasers 1000W 5000 sheets/hr

  • Power: 3 Phase 208-480V depending on laser output w.

  • Compressed air: 85L/min

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E-Pack

e-pack machine

E-Pack

This unique small order packaging machine is designed to efficiently pack a variety of products into cartons for immediate dispatch to the customer. The e-Pack secures the product inside the carton, (eliminating filler), using environmentally friendly stretch film. The box containing the secured item is then closed and taped ready for immediate dispatch, automatic labelling can be fitted as well as robotic stacking to minimise labour cost. A variety of box blanks can be deployed depending on the dimensions of the contents. The E-Pack has been designed for low energy consumption/carbon footprint.

Technical Data

  • Max box size: 360 x 260mm

  • Box heights: 40 - 120mm

  • Air pressure: 6 bar

  • Power: 400v 20A 3 Ph + N & E 4.47kw

  • Film: Sugar Cane Biobased or polyprop

  • Sugar Cane Film Data:
    • Renewable/sustainable raw material
    • 90% lower CO2 footprint compared to standard films
    • High tear resistance and holding force
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